Masters of
Machine Health Monitoring

Any Machine. Any Time.

Get Fault Alerts before Machine Failure & Reduce System Downtime

FormFour Provides you with automatic, continuous, & comparative tracking abstracted from millions of data points to derive Condition Indicators of Machine's Health using Vibration, Temperature, Speed, Current, Lubrication & contextual O&M data

70+
Faults detected before Failure
↓ 40%
Reduction in Unplanned Downtime
>14x
Return on Investment
>27%
Cost Savings in MRO
24x7
Machine Monitoring

End-to-End Solutions

Machine Health Monitoring

Predict & Prevent 70+ Machine Faults months in advance with AlertOpsTM

Machine-Level Insights
Predict Faults in Advance
Reduce Waste & Emissions
Best Suited for OEMs
Maximize: Availability, Cycle Time, MTBF, MTTR, Operator Efficiency etc

Factory Health Monitoring

Maximize your Factory Performance, Process Quality, Capacity & Reliability

Factory-Level Insights
Meet Production Targets
Achieve ESG & SDG Goals
Best Suited for Factory O&M Teams
Maximize: OEE, Throughput, Capacity Utilization, Yield Rate, Downtime etc
Different insightful charts visualizing datasets

Predict 70+ failures months in advance

Prescriptive Insights
Knowledge Based AI
Role Based Insights
Explainable AI Models
Diagnose Root Cause
Cool Visualization Tools

Sensors that Digitize
your Machines

Sensor intelligence
High-Bandwidth Vibration
Temperature Class B
Pressure & Speed
Current Waveform
Digital Twin Ready!
Different insightful charts visualizing datasets

Transform into
#Digital Factories

Simulation aided Decisions
Monitor + Control
PDP Loop Integration
Deep KPI Integration
Efficient Data Pipelines
Automated Work Orders

Complete Solution for
Machine Reliability

Illustration of FormFour's Data pipeline & Decentralized AI Approach to enabling Predictive Maintenance at Scale for Indian MSMEs

Leave no Data Unturned..

Industry Specific full spectrum machine monitoring

Vibration

Current

Pressure

Temperature

Lubrication

Smart, Efficient & Scalable
Knowledge Based AI

Step 1

Contextual Machine
Data Acquisition

Get multi-modal context based data from Vibration, Temperature, Pressure, Speed, Current & other O&M contextual metrics all in one place!

Step 2

Feature Extraction
& Trend Tracking

Robust Knowledge Driven Edge Models enable Rich feature extraction, trend tracking & multi-class classifications enabling highly efficient data pipelines

Step 3

Prescriptive Insights
for O&M Teams

Get Actionable Role-based insights & suggestions for O&M teams enabling rapid response, Improved reliability, high uptime & lower costs

Why
FormFour Systems?

Get upto 18x ROI within first year & improve your capacity utilization

24x7 Machine Monitoring

Around-the-clock surveillance of your critical assets with immediate detection of anomalies to prevent machine downtime

Alerts & Diagnostics

Receive real-time alerts & in-depth diagnostics to quickly identify issues as well as implement corrective measures

Robust Sensor Hardware

High-quality, durable sensor nodes designed to withstand harsh industrial environments while delivering precise data reliably

Advanced Data Analytics

Leverage cutting-edge analytics to convert raw data into actionable insights, enhancing decision-making that drive operational excellence

Deep KPI Integrations

Seamlessly integrate both Machine Level & Process Level KPIs into your strategic decisions ensuring clear alignment with your operational goals & benchmarks

Plug & Play Platform

Achieve your sustainability goals by reducing your energy & material waste footprints by maximizing asset efficiency & lifetime

Machine Usage Monitoring

Monitor Cycle time, production time, production KPIs & many other derived metrics for better understanding at process & factory level.

Reliability Experts

With our expertise in Fracture Mechanics to Advanced Data Science, our agile team of experts brings precision engineering based solutions that drive best RoI for your reliability needs.
#Mission

Transforming every factory into
Sustainable Future Factory

At FormFour - we're on a mission to redefine how factories operate, turning them into intelligent, self-optimizing ecosystems that push the boundaries of what's possible. We're not just aiming to improve operations; we're here to transform how factories maintain and optimize their machinery.

This isn't just evolution—it's a revolution in manufacturing, and FormFour is at the forefront, pioneering the future of sustainable factories across the globe starting with India.

Unlocking Industrial Insights: Case Studies

Read how FormFour detects developing faults in different industrial use cases. A list of our technical reports on Successful Business & Maintenance Cases spanning from Mining to Nutraceutical industries, with SPDE, ATFE, VSI, Gearboxes & more.
FAQ Overview

Common Questions

What does FormFour Offer?

FormFour, founded by Shreeneet Rathi, a Design Engineer and IIT Bombay graduate, specializes in optimizing manufacturing operations and maintenance for O&M teams. Our agile team focuses on the Mining, Steel, Chemical, Pharmaceutical, Textile, and Sheet Metal Forming industries, though we cater to the reliability needs of any rotating or reciprocating equipment.

We provide a comprehensive, end-to-end platform that includes data acquisition devices and custom-built, knowledge-driven predictive models. Our expertise extends to designing, developing, and deploying custom role-based prescriptive models that deliver actionable insights, empowering onsite O&M teams to make informed decisions swiftly.

Our goal is to optimize factory operations at both the machine and process levels, particularly for MSMEs in India.

Our offerings include:
- Sensors
- Gateways
- Customized System Modeling
- Fine-Tuning Predictive Maintenance Models
- Strategic Consultation for Predictive and Condition-Based Maintenance

Is Predictive Maintenance viable for my Factory?

Predictive Maintenance is often a viable financial investment for teams & operations of micro to large scales. The primary value generated by PdM is improved uptime, OEE, MTBF, MTTR, and asset life; reduced waste, emissions, and downtime; 24x7 monitoring of machines & processes; reduced MRO costs by more than 24%; and reliable production routines.

How Can Anticipating Failures Help Cut Costs?

By utilizing FormFour's AlertOps and the PredictX vibration sensor, your maintenance team gains critical insights through predictive alerts, potential fault classifications, and prescriptive recommendations regarding your machine or process performance. This proactive approach allows you to address faults before breakdowns, increasing operational reliability and reducing preventative maintenance costs.

What are the cost of investment for PdM with FormFour?

At FormFour, our mission is to make the benefits of Predictive Maintenance (PdM) and Condition-Based Monitoring (CbM) accessible to manufacturing facilities of all sizes, from micro-enterprises to large-scale operations. We place a special emphasis on MSMEs in India, offering highly competitive pricing with a typical return on investment (RoI) period of less than 3 months, and up to 18x RoI within the first year.

The typical cost per asset for OEMs starts at around INR 42,000. The overall investment varies depending on the specifics of the PdM/CbM program, which may include hardware costs, engineering simulations, infrastructure setup, and data analytics services.

How does FormFour R&D benefit Indian manufacturing?

With a team of Data Scientists from IIT Bombay, we leverage cutting-edge R&D that is not only advanced but also tailored to meet the specific needs and challenges of the Indian manufacturing sector. Our solutions are designed to be both efficient and effective, ensuring they are perfectly suited to the demands of this market.

We help improve:
- Overall Equipment Efficiency
- Mean Time Between Failures
- Mean Time To Repair
- Overall Unplanned Downtime
- Minimize overall Energy Consumption
- Minimize Cost of Inventory
- Increase Capacity Utilization

What is FormFour's vision for the future of manufacturing?

At FormFour, our vision is to enable sustainable future factories across India, from micro to large-scale industries. By reducing waste in energy, materials, and time, we strive to foster sustainability at scale, contributing to a more efficient and eco-friendly manufacturing ecosystem.